Online Crane Engineering Tools for Design, Analysis and Calculation

  • Support crane design, model selection, inspection, operation and maintenance
  • Suitable for overhead cranes, gantry cranes, jib cranes and crane components
  • Generate quick, standard compliant technical data for crane engineering jobs
P_max P_min Span — L (mm) WHEEL LOAD

Crane Wheel Load Calculation

Calculate maximum and minimum wheel pressure values for crane runway rail design and structural safety assessment.

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DUTY CLASSIFICATION — ISO 4301 A1 A2 A3 A4 A5 A6 A7 A8 A5 Parameter Value Class Utilization Class (U) 3.15×10⁵ U7 Load Spectrum (Q) κ = 0.500 Q3 Working Group Medium duty A5 DUTY CLASS

Online Crane Duty Classification Calculator Tool

Classify crane working group (A1–A8) per ISO 4301 based on utilization factor and load spectrum class.

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motor tool img

Online Crane Hoist Motor Power Calculator Tool

Crane Hoist Motor Power Calculator is a standards compliant online tool for instant hoist motor power of overhead and gantry cranes, trusted by global crane engineers, manufacturers and international trade clients. Fully compliant with global crane design standards including ISO 4301, FEM 1.001 European specifications, and GB/T 3811 Chinese national standard, this calculator eliminates the complexity and risk of manual motor power calculation.

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Crane Hoist Wire Rope Replacement Calculator e1778144377361

Crane Hoist Wire Rope Replacement Calculator

The crane hoist wire rope replacement calculator, developed in accordance with ISO 4309:2017, fully complies with industry specifications. It can quickly and accurately calculate the wire rope diameter wear rate, automatically match the scrap level, simplify the compliance inspection process, and help you determine replacement points promptly to avoid downtime losses and safety risks.

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Crane Lifespan Calculator for Remaining Service Cycle watermarked 1

Crane Lifespan Calculator for Remaining Service Cycle

This Crane Lifespan Calculator for Remaining Service Cycle evaluates residual working cycles for crane overall structures and mechanical components, integrating two authoritative calculation methods: working class A calculation, and combined utilization class U & load spectrum Kp calculation.

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Crane Dynamic Loading Calculator 01

Crane Dynamic Loading Calculator

The core value of the crane dynamic loading calculator is to reflect extra loads incurred in actual operation instead of static lifting weight alone, so as to precisely evaluate the impacts of dynamic behaviors such as hoisting start, braking, running shock, vibration and load swinging on crane structures and mechanisms. It effectively supports strength and deflection checking of main girders, end beam pressure and rail stress analysis, as well as type selection and safety verification of motors, brakes and other critical components, and acts as a vital basis for structural design, lifespan assessment and safety certification of overhead and gantry cranes per ISO, FEM, EN and GB standards.

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Crane Sheave Minimum Diameter Calculator_副本

Crane Sheave Minimum Diameter Calculator

Strictly compliant with ISO 16625:2013, this crane sheave minimum diameter calculator rapidly works out the minimum sheave pitch diameter by wire rope nominal diameter and mechanism working class. Undersized sheaves risk rope dislodgement and safety threats, while oversized ones limit lifting height and load capacity. It verifies compliance, optimizes sheave selection, predicts wire rope lifespan, reduces maintenance costs, avoids downtime and improves operational safety & efficiency.

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Crane Drum Minimum Diameter Calculator_副本

Crane Drum Minimum Diameter Calculator

This crane drum minimum diameter calculator fully complies with ISO 16625:2013. It calculates the minimum pitch diameter of the drum based on the nominal diameter of wire rope and mechanism duty class. As a core component of crane hoisting and traction mechanisms, the drum diameter directly affects the bending condition and service life of wire rope. The calculated compliant design values can reduce bending stress of wire rope, improve fatigue resistance, extend service life, cut maintenance costs, ensure long-term stable equipment operation and guarantee safety for lifting work.

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Crane Wire Rope Minimum Breaking Loading Calculator_副本

Crane Wire Rope Minimum Breaking Load Calculator

Crane Wire Rope Minimum Breaking Load (MBL) Calculator serves as a rapid tool for estimating wire rope load capacity and carrying out model selection verification; by inputting different wire rope specifications, users can automatically and quickly compare the breaking strength of various wire rope constructions and determine their compatibility with corresponding drums. Furthermore, it assists the design of hoisting mechanism components including drums and sheaves as well as motor power verification. During later crane operation and maintenance, maintenance technicians can refer to data from this calculator to assess whether wire rope replacement is required and verify that new replacement wire ropes meet the original design safety factor standards. Therefore, selecting a wire rope with a proper MBL helps avoid overloads, lower accident risks and prolong the service life of wire ropes.

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Crane Actual Lifting Speed Calculator_01

Crane Actual Lifting Speed Calculator

The crane actual lifting speed calculator verifies whether the designed speed meets the rated value to assess design rationality. It also calculates the required gear ratio of the hoist reducer, checks motor selection, and verifies the matching of drums and steel ropes. A reasonable lifting speed reduces fatigue stress on structural components and extends service life. Meanwhile, the crane actual lifting speed calculator helps select optimal motors and transmission solutions, cutting long-term operating costs while ensuring safety and working efficiency.

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Crane Main Beam Moment of Inertia Calculator

Crane Main Girder Section Moment of Inertia Calculator

Crane main girder section moment of inertia calculator calculates the bending stiffness of main girders. A higher main girder section moment of inertia indicates greater rigidity and less deformation. For overhead and gantry cranes, it directly defines load capacity and evaluates risks of plastic deformation and fracture. This crane main girder section moment of inertia calculator also computes deflection to prevent girder distortion and sway during travel and braking.

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Overhead Gantry Crane Deflection Calculator_01

Overhead and Gantry Crane Deflection Calculator

The overhead and gantry crane deflection calculator accurately calculates the vertical deflection of loaded girders, evaluates girder stiffness and structural performance by inputting lifting capacity, span, trolley weight and section parameters. This overhead and gantry crane deflection calculator also prevents rail gnawing, permanent deformation and unstable operation, and optimizes structural design and weight. Finally, it verifies whether deflection values comply with the limits set by ISO and FEM standards. Its calculation aims to ensure safe crane operation, reduce structural fatigue and extend service life.

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