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Heavy duty gantry cranes play a critical role in high-demand industrial environments such as steel yards, shipyards, container terminals, and large-scale manufacturing plants. Designed for A7/A8 duty classifications, these cranes are engineered to handle not only significant loads but also intense operational cycles. Whether you are lifting heavy components continuously throughout the day or operating in harsh outdoor conditions, a heavy duty gantry crane ensures reliability and safety.
This page provides a comprehensive overview of heavy duty gantry crane types, real-world heavy duty gantry crane price examples, and international case studies from DGCRANE's global installations. If you’re looking to invest in a durable, high-performance heavy duty crane, understanding the right configuration and real project costs is essential. Explore our detailed insights to help guide your procurement decisions effectively.
The A-type double girder gantry crane has a maximum lifting capacity of up to 800 tons and offers several key advantages: high lifting capacity, spacious operating range, efficient use of yard space, low infrastructure investment, and reduced operating costs. As a large-scale loading and handling device widely used for outdoor material handling, it is extensively applied in industries such as mining, transportation, logistics, and construction.
Specifications
With a lifting capacity of up to 50 tons, the U-type double girder gantry crane is suitable for general loading, unloading, and material handling in open yards and along railway lines. Its wide leg spacing allows for the efficient handling of large-sized items. Additionally, the omission of a saddle frame in its structure reduces the overall height of the crane without affecting the lifting height.
Specifications
Rail-mounted container gantry cranes are widely used in ports, terminals, railway freight yards, and logistics hubs for handling and transferring ISO standard containers and wide railway containers. Available in various configurations—such as upper-rotation (trolley rotation), lower-rotation (spreader rotation), cantilevered, non-cantilevered, and railway-specific types—these cranes offer versatile functions, high efficiency, reliable performance, wide operating range, and easy operation and maintenance.
Specifications
The rubber-tyred container gantry crane is designed for handling and transferring ISO standard containers in ports, terminals, and logistics hubs. Mounted on inflatable rubber tires, it is typically powered by a diesel generator, with optional power sources including cable reels or lithium batteries. It offers wide operational coverage, strong ground adaptability, and excellent mobility—capable of straight travel, lateral movement, 0–90° steering, and on-the-spot rotation.
Specifications
The shipyard gantry crane is a specialized lifting device used in shipyards for hull section lifting, assembly, and in-air turning operations, typically working over docks, slipways, or assembly platforms. Due to its large span, the gantry frame usually adopts an asymmetric leg design—one rigid leg rigidly connected to the main girder, and one flexible leg connected via a hinged joint to accommodate structural movement.
This crane is typically equipped with two trolleys: an upper and a lower one. Each trolley travels on separate tracks, and the lower trolley can pass beneath the upper trolley, allowing for flexible operations.
Specifications
The price of a heavy duty gantry crane is influenced by a range of project-specific factors, making each solution highly customized. Variables such as span, lifting height, duty classification (A7/A8), environmental conditions, and functional requirements like automation or anti-sway systems all contribute to the final cost. As a result, heavy duty gantry crane prices can vary significantly between projects.
To give you a practical sense of budget expectations, we've included real case studies below—actual gantry crane projects delivered by DGCRANE across different industries and countries.
Product Type | Capacity (ton) | Lifting Height (m) | Span (m) | Work Duty | Price (USD) |
---|---|---|---|---|---|
Rail-Mounted Container Gantry Crane | 40.5 | 12 | 32 | A6 | $300,300.00 |
Double Girder Grab Gantry Crane | 10/5 | 22 | 30 | A7 | $86,401.43 |
Double Girder Gantry Crane | 50/16t | 30 | 39 | A5 | $198,137.14 |
Double Girder Gantry Crane | 32/5t | 10 | 26 | A5 | $155,628.57 |
Please note that these prices are for reference only, as every project requires tailored engineering and quotation. If you’re planning a project and want an accurate heavy duty crane price based on your specific needs, we encourage you to contact us for a detailed quote.
With over 10 years of experience in manufacturing and exporting heavy duty gantry cranes, DGCRANE has delivered customized solutions to more than 120 countries worldwide. Our deep understanding of heavy duty crane applications—especially in high-frequency, high-load environments—makes us a trusted partner for clients across industries such as steel fabrication, shipbuilding, logistics, and energy.
Below are selected heavy duty gantry crane cases showcasing successful project deliveries to various countries. Each project reflects our commitment to tailored engineering, strict quality control, and reliable after-sales support.
Two MG-type double girder gantry cranes have been successfully delivered and installed in Qatar for lifting precast concrete components. The client required top-tier performance and reliability, specifying all components to be of premium European brands.
The manufacturing process for both cranes was completed within 90 days. Upon delivery, two engineers were dispatched to the site to assist with installation and commissioning. The customer expressed high satisfaction with the product quality and has since placed additional gantry crane orders.
Technical Specifications
We have many clients in Mexico. The client is very important to us and this is our 7th cooperation. This project is relatively non-standard, the customer has requirements for the upper and lower height and requires that the crane must run smoothly. After continuous communication with the customer, the production was finally confirmed. The whole crane with inverters, safety monitoring, touch screens, and an inverted eight-rope anti-sway. The crane will soon be used to lift scrap steel from steel mills.
Technical Specifications
The project originated with an initial inquiry for hook blocks in 2020. After technical exchanges and solution proposals, the customer submitted a tender request for a gantry crane to be used in a steel billet handling application at a steel plant.
The original design specified a 20-ton upper-rotating gantry crane with domestic-brand components. Over the course of five months, the project scope evolved to meet updated requirements:
The final solution was customized to match the working conditions and operational standards of the end user, ensuring efficient and reliable billet handling.
Technical Specifications
A customized 70-ton double girder gantry crane has been successfully delivered to Uzbekistan. The crane is designed for gate lifting operations and was tailored precisely to the client’s technical specifications.
From the outset, the client provided detailed technical requirements. In response, we engineered a crane solution to meet those needs, including a specially designed hook to ensure seamless compatibility with the gate structure. Considering the operational conditions, the crane is equipped with a PLC system and a security monitoring system to enhance safety and control.
Technical Specifications
Not exactly. Heavy duty gantry cranes are defined more by their working class (A7/A8) than by tonnage alone. In the crane industry, “heavy duty” refers to cranes built for high-frequency, high-load operations, not simply those with high rated capacity. A crane may lift heavy loads but still not qualify as “heavy duty” if it operates infrequently. So, it's about performance under tough conditions—not just size.
Although DGCRANE's heavy duty gantry cranes are manufactured to high-quality standards for demanding, high-frequency operations, regular maintenance is essential to ensure long-term reliability. Common problems typically arise in key components such as brakes, couplings, motors, wire ropes, electrical systems, and gears.
Our detailed analysis identifies 10 critical parts that must be regularly inspected and maintained to prevent breakdowns and extend crane lifespan. These checks are particularly important for cranes operating under heavy duty classifications (A7/A8), where intense use accelerates wear.
For a full overview and maintenance tips, you can read our in-depth guide here: A Closer Look at Gantry Crane Failures – 10 Components You Must Check
Rail-Mounted Gantry (RMG) cranes and Rubber-Tyred Gantry (RTG) cranes are two common types of container gantry cranes, each with distinct features suited for different operational needs:
• Mobility:
RMG cranes operate on fixed rails, providing precise, stable movement along predetermined paths. This makes them ideal for terminals with fixed layouts and high throughput demands.
RTG cranes have rubber tires, enabling them to move freely within container yards without requiring rails. This flexibility suits yards with variable layouts or limited infrastructure.
• Installation and Infrastructure:
RMG cranes require the installation and maintenance of rail tracks, which can be costly upfront but beneficial for high-volume, consistent operations.
RTG cranes need no rails, reducing initial infrastructure costs but may have higher maintenance due to tire wear and ground conditions.
• Operational Efficiency:
• RMG cranes generally offer higher lifting speeds and greater precision due to rail guidance, optimizing stacking and container handling efficiency.
RTG cranes offer versatility in yard management but may have slightly lower speeds and accuracy.
• Environmental Impact:
RTG cranes are often diesel-powered and may have higher emissions, although electric RTGs are increasingly available.
RMG cranes tend to be electrically powered with lower emissions.
For a comprehensive comparison and expert advice, please visit: RMG Rail-Mounted vs RTG Rubber-Tyred Container Gantry Cranes
Selecting the right heavy duty gantry crane involves balancing operational demands, environmental conditions, and budget considerations. With DGCRANE's decade-long expertise and proven track record across 120+ countries, you can be confident in receiving a solution engineered for durability and efficiency under heavy duty conditions.
Because each project is unique, we recommend discussing your specific requirements with our specialists to obtain an accurate price and tailored design. Explore our extensive case portfolio or get in touch to start planning your next heavy duty crane investment with a trusted partner.
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