{"id":1056,"date":"2015-08-28T00:00:00","date_gmt":"2015-08-28T00:00:00","guid":{"rendered":"https:\/\/www.dgcrane.com\/posts\/how-to-get-optimum-welding-performance\/"},"modified":"2024-09-09T06:47:16","modified_gmt":"2024-09-09T06:47:16","slug":"how-to-get-optimum-welding-performance","status":"publish","type":"posts","link":"https:\/\/www.dgcrane.com\/cs\/optimum-welding-performance\/","title":{"rendered":"Jak dos\u00e1hnout optim\u00e1ln\u00edho v\u00fdkonu sva\u0159ov\u00e1n\u00ed"},"content":{"rendered":"<p>Z\u00e1kazn\u00edk o\u010dek\u00e1v\u00e1, \u017ee dostane v\u010das kvalitn\u00ed sva\u0159ovan\u00fd v\u00fdrobek. Dodavatel m\u016f\u017ee toho dos\u00e1hnout dv\u011bma zp\u016fsoby \u2013 reaktivn\u011b nebo proaktivn\u011b. Reaktivn\u011b znamen\u00e1 neprov\u00e1d\u011bt \u017e\u00e1dn\u00e9 preventivn\u00ed pl\u00e1nov\u00e1n\u00ed nebo anal\u00fdzu toho, jak\u00e1 je skute\u010dn\u00e1 schopnost sva\u0159ovac\u00edho procesu ka\u017ed\u00e9ho syst\u00e9mu sva\u0159ov\u00e1n\u00ed komponent\u016f lodi, a\u0165 u\u017e je to \u010dlov\u011bk, stroj nebo robot.<\/p>\r\n<h3>Proaktivn\u00ed inteligentn\u00ed \u0159\u00edzen\u00ed proces\u016f<\/h3>\r\n<p>Proaktivn\u00ed p\u0159\u00edstup znamen\u00e1, \u017ee \u010dlov\u011bk navrhuje pro v\u00fdrobu, vyu\u017e\u00edv\u00e1 schopn\u00e9 procesy a pracuje s inteligentn\u00edmi syst\u00e9my, kter\u00e9 op\u011bt mohou b\u00fdt zalo\u017eeny na \u010dlov\u011bku, stroji nebo robotu. \u00darove\u0148 inteligentn\u00edho zpracov\u00e1n\u00ed a proaktivity je uvedena n\u00ed\u017ee.<\/p>\r\n<ul>\r\n\t<li>\u00darove\u0148 inteligentn\u00ed automatizace Proaktivn\u00ed\/Reaktivn\u00ed \u00farove\u0148<\/li>\r\n\t<li>Ru\u010dn\u00ed sva\u0159ov\u00e1n\u00ed M\u016f\u017ee b\u00fdt oboj\u00ed<\/li>\r\n\t<li>Slep\u00fd (bez zraku) stroj nebo robot Reaktivn\u00ed<\/li>\r\n\t<li>Automatick\u00e1 p\u0159edb\u011b\u017en\u00e1 kontrola upevn\u011bn\u00ed spoje Proactive<\/li>\r\n\t<li>Sledov\u00e1n\u00ed \u0161v\u016f v re\u00e1ln\u00e9m \u010dase Proaktivn\u00ed\/Reaktivn\u00ed<\/li>\r\n\t<li>Sledov\u00e1n\u00ed \u0161v\u016f v re\u00e1ln\u00e9m \u010dase s adaptivn\u00edm ovl\u00e1d\u00e1n\u00edm Proaktivn\u00ed-Adaptivn\u00ed korekce<\/li>\r\n\t<li>Kontrola syst\u00e9mu laserov\u00e9ho vid\u011bn\u00ed Reaktivn\u00ed, ale p\u0159esn\u011bj\u0161\u00ed<\/li>\r\n\t<li>Proaktivn\u00ed syst\u00e9m m\u011b\u0159en\u00ed kontroly svar\u016f<\/li>\r\n\t<li>\u0158\u00edzen\u00ed s uzav\u0159enou smy\u010dkou procesu Proaktivn\u00ed<\/li>\r\n\t<li>Oprava zalo\u017een\u00e1 na automatick\u00e9 kontrole svar\u016f Proactive &amp; Reactive<\/li>\r\n\t<li>Dop\u0159edn\u00e9 ID d\u00edl\u016f, kter\u00e9 nejsou specifikov\u00e1ny. od sva\u0159ov\u00e1n\u00ed Proactive &amp; Reactive<\/li>\r\n<\/ul>\r\n<p>Pod\u00edvejme se na n\u011bkter\u00e9 konkr\u00e9tn\u00ed aplikace n\u011bkter\u00fdch z t\u011bchto syst\u00e9m\u016f po\u010d\u00ednaje ru\u010dn\u00edm p\u0159enosn\u00fdm syst\u00e9mem kontroly svar\u016f (PWIMS).<\/p>\r\n<h3>P\u0159enosn\u00fd syst\u00e9m \u0159\u00edzen\u00ed kontroly svar\u016f (PWIMS)<\/h3>\r\n<p>V sou\u010dasn\u00e9 dob\u011b se na v\u0161ech typech lodn\u00edch konstrukc\u00ed prov\u00e1d\u00ed velk\u00e9 mno\u017estv\u00ed nadbyte\u010dn\u00fdch a subjektivn\u00edch kontrol. Nen\u00ed neobvykl\u00e9 vid\u011bt 400% kontrolu n\u011bkter\u00fdch svar\u016f, co\u017e vede ke ztr\u00e1t\u011b \u010dasu a zbyte\u010dn\u00fdm oprav\u00e1m.<br \/>\r\nZlep\u0161en\u00ed t\u00e9to situace je nyn\u00ed mo\u017en\u00e9 nasadit pro mnoho aplikac\u00ed.<br \/>\r\nSyst\u00e9m se skl\u00e1d\u00e1 z p\u0159enosn\u00e9ho ru\u010dn\u00edho sn\u00edma\u010de laserov\u00e9ho vid\u011bn\u00ed kombinovan\u00e9ho s n\u00e1strojem pro spr\u00e1vu datab\u00e1ze. Poskytuje objektivn\u00ed m\u011b\u0159en\u00ed vlastnost\u00ed svaru a n\u00e1stroje SPC anal\u00fdzy.<\/p>\r\n<h3>Sledov\u00e1n\u00ed \u0161v\u016f v re\u00e1ln\u00e9m \u010dase a adaptivn\u00ed zpracov\u00e1n\u00ed<\/h3>\r\n<p>Typick\u00e9 stroje pro sva\u0159ov\u00e1n\u00ed v\u00fdztuh se skl\u00e1daj\u00ed z port\u00e1l\u016f, sva\u0159ovac\u00edho za\u0159\u00edzen\u00ed a t\u011b\u017ek\u00fdch up\u00ednac\u00edch za\u0159\u00edzen\u00ed. Udr\u017eov\u00e1n\u00ed spr\u00e1vn\u00e9 polohy dr\u00e1tu ve spoji se historicky prov\u00e1d\u011blo ru\u010dn\u00edm posouv\u00e1n\u00edm dr\u00e1tu nebo pomoc\u00ed sledova\u010de \u0161vu sondy. Inteligentn\u011bj\u0161\u00ed sva\u0159ov\u00e1n\u00ed lze prov\u00e1d\u011bt pomoc\u00ed laserov\u00e9ho sledov\u00e1n\u00ed \u0161vu schopn\u00e9ho 1) kvalifikovat svarov\u00fd spoj v r\u00e1mci tolerance, 2) sledovat spoj v re\u00e1ln\u00e9m \u010dase a 3) p\u0159izp\u016fsobit sva\u0159ovac\u00ed proces pro optimalizaci kvality svaru. K dosa\u017een\u00ed p\u0159esn\u00fdch v\u00fdsledk\u016f sva\u0159ov\u00e1n\u00ed (minim\u00e1ln\u00ed p\u0159eva\u0159en\u00ed) p\u0159i maxim\u00e1ln\u00ed rychlosti tradi\u010dn\u00ed metody nebudou fungovat.<\/p>\r\n<h3>Ovl\u00e1d\u00e1n\u00ed uzav\u0159en\u00e9 smy\u010dky<\/h3>\r\n<p>Laserov\u00fd hybridn\u00ed proces sest\u00e1vaj\u00edc\u00ed z vysoce v\u00fdkonn\u00e9ho laseru a za\u0159\u00edzen\u00ed pro sva\u0159ov\u00e1n\u00ed plynov\u00fdm obloukem se za\u010d\u00edn\u00e1 prosazovat do v\u00fdroby komponent\u016f lod\u00ed. Jednou z jeho velk\u00fdch v\u00fdhod je p\u0159esn\u011bj\u0161\u00ed sva\u0159ov\u00e1n\u00ed vedouc\u00ed ke sn\u00ed\u017een\u00ed zkreslen\u00ed. Aby bylo dosa\u017eeno optim\u00e1ln\u00ed kontroly a kvality, jeden v\u00fdrobce nasadil \u0159\u00eddic\u00ed syst\u00e9m s uzav\u0159enou smy\u010dkou, kter\u00fd m\u011b\u0159\u00ed tvar svaru t\u011bsn\u011b po ztuhnut\u00ed svaru a pot\u00e9 tyto informace vrac\u00ed zp\u011bt, aby poskytoval konstantn\u00ed opravy. Rychlost pojezdu a parametry laseru nebo GMAW lze upravit automaticky podle pot\u0159eby. Na obr\u00e1zku 4 je p\u0159ehled tohoto syst\u00e9mu.<\/p>\r\n<h3>Z\u00e1v\u011br<\/h3>\r\n<p>Jak dos\u00e1hnout optim\u00e1ln\u00edho sva\u0159ovac\u00edho v\u00fdkonu, navrhov\u00e1n\u00ed pro v\u00fdrobu znamen\u00e1 zva\u017eov\u00e1n\u00ed sva\u0159ovac\u00edho procesu, kter\u00fd m\u00e1 b\u00fdt pou\u017eit, a jeho schopnost\u00ed ve f\u00e1zi pl\u00e1nov\u00e1n\u00ed. Krom\u011b toho by m\u011bl b\u00fdt tak\u00e9 zv\u00e1\u017een n\u00e1vrh pro automatizovan\u00fd proces a kontrolu. To v\u00e1m d\u00e1 dobrou \u0161anci dos\u00e1hnout spr\u00e1vn\u011b odveden\u00e9 pr\u00e1ce hned napoprv\u00e9.<\/p>\r\n<p><img decoding=\"async\" src=\"https:\/\/www.dgcrane.com\/wp-content\/uploads\/2014\/05\/Single-girder-gantry-crane-1.jpg\" alt=\"\"><\/p>","protected":false},"excerpt":{"rendered":"Z\u00e1kazn\u00edk o\u010dek\u00e1v\u00e1, \u017ee dostane v\u010das kvalitn\u00ed sva\u0159ovan\u00fd v\u00fdrobek. Dodavatel m\u016f\u017ee toho dos\u00e1hnout dv\u011bma zp\u016fsoby \u2013 reaktivn\u011b nebo proaktivn\u011b. Reaktivn\u011b znamen\u00e1 neprov\u00e1d\u011bt \u017e\u00e1dn\u00e9 preventivn\u00ed pl\u00e1nov\u00e1n\u00ed nebo anal\u00fdzu toho, jak\u00e1 je skute\u010dn\u00e1 schopnost sva\u0159ovac\u00edho procesu ka\u017ed\u00e9ho syst\u00e9mu sva\u0159ov\u00e1n\u00ed komponent\u016f lodi, a\u0165 u\u017e je to \u010dlov\u011bk, stroj nebo robot. Proaktivn\u00ed [\u2026]","protected":false},"featured_media":1341,"parent":0,"menu_order":0,"template":"","posts_category":[351],"posts_tag":[7,41,33],"class_list":["post-1056","posts","type-posts","status-publish","has-post-thumbnail","hentry","posts_category-blog","posts_tag-crane","posts_tag-crane-posts","posts_tag-news"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.dgcrane.com\/cs\/wp-json\/wp\/v2\/xmxposts\/1056"}],"collection":[{"href":"https:\/\/www.dgcrane.com\/cs\/wp-json\/wp\/v2\/xmxposts"}],"about":[{"href":"https:\/\/www.dgcrane.com\/cs\/wp-json\/wp\/v2\/types\/posts"}],"version-history":[{"count":2,"href":"https:\/\/www.dgcrane.com\/cs\/wp-json\/wp\/v2\/xmxposts\/1056\/revisions"}],"predecessor-version":[{"id":1252,"href":"https:\/\/www.dgcrane.com\/cs\/wp-json\/wp\/v2\/xmxposts\/1056\/revisions\/1252"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.dgcrane.com\/cs\/wp-json\/wp\/v2\/media\/1341"}],"wp:attachment":[{"href":"https:\/\/www.dgcrane.com\/cs\/wp-json\/wp\/v2\/media?parent=1056"}],"wp:term":[{"taxonomy":"posts_category","embeddable":true,"href":"https:\/\/www.dgcrane.com\/cs\/wp-json\/wp\/v2\/posts_category?post=1056"},{"taxonomy":"posts_tag","embeddable":true,"href":"https:\/\/www.dgcrane.com\/cs\/wp-json\/wp\/v2\/posts_tag?post=1056"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}